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LTS-40E/S Tundish spray machine

  • Model: LTS-40E/S
  • Useful volume of the hopper: 1.5m³
  • Mixer motor: 5.5Kw
  • Mixing output: 40L/min
  • Pump motor: 7.5Kw
  • Pump output: 40L/min

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Phone/Wechat

+86-18538591025

Whatsapp

+86-18538591025

Email

sales@leadcrete.com

skype:

machine.machine6

ADDRESS

Xisihuan Ring-Road East, Tielu, Xiliu Lake sub-district, Zhongyuan District, Zhengzhou, Henan China

■Introduction

 Description:
LTS-40E/S Tundish spraying machine is a highly advanced integrated device that integrates a stirring device, a pump device and a spraying device. Tundish spraying machine is used for tundish spraying in metallurgy, casting and other related industries. It is designed to spray refractory materials during tundish repair in steel mills. The integration of the Ø250 continuous mixer and 2L7 vertical screw pump ensures uniform mixing of high-quality refractory materials. The equipment is widely used in modern steel mills equipped with continuous casting units, ensuring smooth and uninterrupted operation.

gunning and spraying machine for tundish and ladles


Leadcrete is one of the most experienced Tundish 
spraying machine manufacturers and manufacturers in China. Our professional team uses first-class metal materials to design effective and fully functional Tundish spraying machines suitable for a wide range of industrial uses. The machines are very durable and widely used due to their precise dimensions and optimal performance. We can also provide customized services for Tundish spraying machines to our customers.

 Working Principle:

The dry pre-mixed slurry mass is transferred from large sacks into the material hopper. The combination of a fluidizing unit and a vibrating device ensures a constant flow of the dry material and facilitates the safe charging of the continuous mixer. Within the continuous mixer, the dry material is continuously blended with an adjustable volume of water to create a top-quality spray slurry with consistent texture and properties.

spraying tundish linings machine


The completely mixed wet material streams from the continuous mixer into the wet mortar hopper of the screw pump. The screw pump is equipped with a funnel-shaped wet mortar hopper that has a concentric pump drive. A vibrating element, together with the conveying shaft in the wet mortar refractory hopper, ensures an uninterrupted and stable flow of the slurry masses toward the suction opening of the vertically positioned screw pump.

Tundish Gunning Spraying Machine


The screw pump transports the refractory material through pressure-resistant hoses to the spray gun for subsequent processing. The gunning material is applied either manually or fully automatically, without any wastage, by a spray manipulator in even layers on the interior walls of the Tundish. The spraying process is regulated by the spray nozzle.

 Application:

LTS-40E/S Tundish spraying machine is mainly used to spray a layer of refractory material on the inner surface of the tundish to prevent the erosion of the tundish by the high-temperature molten steel, improve the service life of the tundish, and ensure the quality of the molten steel and the stability of production.

tundish refractory material spraying machine


LTS-40E/S Tundish spraying and gunning machine is applicable in various industrial settings where tundish operations are involved. It is particularly useful in steel manufacturing plants that utilize continuous casting processes. The tundish spray machine and its associated components, such as the continuous mixer, screw pump, and spray gun, play a crucial role in the tundish repair process. By ensuring a smooth and efficient flow of the refractory slurry, it helps in coating the inner walls of the tundish effectively, thereby enhancing the tundish's durability and performance. This is essential for maintaining uninterrupted production in steel mills, as a well-maintained tundish contributes to the quality of the final steel product. Additionally, the machine's ability to mix dry and wet materials in a controlled manner and transport them through pressure-resistant hoses allows for precise application of the refractory material, reducing material waste and increasing overall operational efficiency.  

Tundish refractory spraying machine


In summary, the Tundish spray machine is one of the indispensable and important equipment in the metallurgical and casting industries. It can improve production efficiency, ensure product quality, and continuously upgrade and improve with the continuous development of technology.


 Features:

♦ Pump Unit
Hopper with vibrator
Vertical mortar screw pump
Germany imports stator and rotor
Level probe for wet mortar refractory hopper (Optional part)

Tundish Spraying Equipment


♦ Continuous Mixer
Transferring and stirring 2 parts
The mixing blade is made of wear-resistant steel and, which can easily replace the blade.
GEKA quick connector (water filling port)
♦ 1500L Hopper
Dry mortar hopper with BIG-BAG-cutter detachable for transport
BIG-BAG cutter
Fluidifying system on dry mortar silo with compressed air control
OLI Vibrator for dry mortar refractory hopper

Tundish spray machine details


♦ Water and Air Armature
Air control
Water control: for continuous mixer
♦ 350L Water Tank (optional part)
304 stainless steel water tank
A heating and pressurization system
GEKA quick connector 
♦ Frame
A steel frame with ladder, platform and rails detachable for transport herein included

 Advantage of LTS-40E/S Tundish spraying machine:
 The stable operation of the continuous mixer ensures that the material is always evenly mixed;
 The water-to-material ratio can be adjusted and precisely controlled to meet different needs;
 The wet material can be transported continuously and stably;
  The service life of the equipment is extended by adjustable pressure settings and the screw pump that can be adjusted in case of wear;
 The use of high-quality materials reduces the number of wearing parts and the degree of wear;
  No dust is generated during the spraying process;
  All machine parts that come into contact with the wet mortar refractory material can be cleaned quickly and easily;
 The tundish lining adopts seamless, integral coating technology;
 Provides a safe and easy-to-operate working environment.

Tundish Spraying Machine for Steel Plant

■Product Details
1500L Hopper

1500L Hopper

Germany imports stator and rotor for pump unit

Germany imports stator and rotor for pump unit

Water and air armature CPL

Water and air armature CPL

Continuous Mixer

Continuous Mixer

Fluidifying system

Fluidifying system

Frame

Frame

■Technical Parameters

Model

LTS-40E/S Tundish spraying machine

Useful volume of the hopper

1.5m³

Mixer motor

5.5Kw

Mixing output

40L/min

Pump motor

7.5Kw

Pump output

40 L/min

Conveying pressure

20bar, Max. 40 bar

Conveying distance, horizontally

Max. 40m

Conveying height

Max. 20m

Max. aggregate size

6mm

Hose connection to the pump

ID32

Required water connection

ID25/3bar

Required air connection

ID25/6bar

Required compressed air

300 L/min for spraying

Operating voltage

380V,50Hz 3phase, customized voltage

Overall dimension

3000(L)×1780(W)×3250(H)mm

Weight

1635Kg

Note:
1. All data are tested by water.
2. We can customize tundish spray machines according to your requirements.

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